Saudi Arabian Mining Co. · TADAWUL:1211
Saudi Arabian Mining — Suppliers Briefing Presentations
57 slides from Saudi Arabian Mining's investor presentation, Jun 29, 2009
Slide 1: Ras Az Zawr Aluminium Smelter Project
Ras Az Zawr Aluminium Smelter Project
Slide 2: Corporate Industrial Security
Corporate Industrial Security By Mohammed Al-Ghadhbani
Slide 3: Banquet Hall Evacuation Floor Plan
Banquet Hall Evacuation Floor Plan
Slide 4: Maaden ultimate objective is to protect people and the environment
Maaden ultimate objective is to people and the environment.
Slide 5: Maaden follows
Maaden follows: • HCIS Regulations. • Government rules and Standards. • International Standards, OSHA, NFPA... • Ma’aden OHS Manual.
Slide 6: Achieving Zero Harm
Achieving Zero Harm 1.Provide a working environment which is conducive to health and safety. 2.Identify, assess and manage risk to employees and contractors and impacts on the environment 3. Set measures and review HSE performance targets, and objectives, benchmarking against best international prac
Slide 7: Achieving Zero Harm
Achieving Zero Harm 5.Provide resources to achieve our performance targets. 6.Develop our people and assess their HSE competency. 7.Ensure reporting at-risk behavior, hazardous conditions and environmental. 8.Meet legal requirements, and national standards and international codes of practice for env
Slide 8: Achieving Zero Harm
Achieving Zero Harm 9.Maintain a HSE management system aligned with internationally recognized standards and leading industry practice. 10.Prevent or minimize environmental pollution, conserve natural resources, minimize waste. 11. Communicate with employees, contractors, suppliers, government agenc
Slide 9: Ma'aden, Saudi Arabian Mining Company
Dirty_Girl_by_naturallady76.abr Ma’aden, Saudi Arabian Mining Company Suppliers Briefing Corporate Overview Eng Abdullah Abdulgader Executive Director, Project Management & Engineering Moevenpick Hotel, Al Khobar 29th June 2009 Underground at Mahd Ad Dahab Mine, Saudi Arabia
Slide 10: Arabian Shield
Arabian Shield Sand seas Cover rocks Coastal plain Lava Fields
Slide 11: Evolution of Ma'aden
Evolution of Ma’aden Ma’aden entered into Heads of Agreement with Alcan (circumstances later forced Rio Ma’aden formed by Royal Ma’aden opened Al Tinto Alcan to alter their role in the project). Decree Hajar gold mine, heap 50% of Petromin’s interest in leach commissioned Ma’aden entered into a Join
Slide 12: Rail Infrastructure
Rail Infrastructure Al Jalamid: Phosphate i Mine & Beneficiation • 1,500 kilometres • Public Investment Al Ba’aitha Ras Az Zawr Industrial Fund Bauxite Mine Complex & Port i • Louis Berger Group is PMC for railway, with Canarail & Systra • Contractors from Japan, Australia, China and Saudi Arabia •
Slide 13: Business Update
Business Update • Phosphate • Gold outlook • Industrial Minerals • Ma’aden in the community • The future & new business Sukhaybarat Mine, Saudi Arabia
Slide 14: Phosphate Progress
Phosphate Progress • Financing completed in June & July 2008 including conventional, Islamic and export credit agency funding • PIF & SIDF participation • Two financing awards • Construction at an advanced stage • On schedule completion expected • Production starts Q4 2010 • Outputs: 5.02 mtpy phosp
Slide 15: Phosphate construction 2009
Phosphate construction 2009 Ras Az Zawr: SAP plant bird’s eye view Ras Az Zawr: ammonia tanks 1 & 2 Al Jalamid: beneficiation plant floatation and filtration Al Jalamid – wet storage shed
Slide 16: Phosphate construction 2009
Phosphate construction 2009
Slide 17: Gold operations
Ma’aden Gold main assets Sukhaybarat Bulghah Al Riyadh Amar Gold operations Mahad Ad Dahab Ad Duwaihi ● Jeddah ● Mining Assets ● ● Advanced Exploration Ma’aden Gold HQ Properties ● Exploration Properties Al Hajar ● Head Office
Slide 18: Central Arabian Gold Region
Central Arabian Gold Region • Regional plant to process ore from the following projects – Ad Duwayhi: 17.0 M tons @ 3.4 g/t Au – Mansourah: 25.0 M tons @ 2.2 – Massarah: 14.0 M tons @ 2.2 – Ar Rjum: 32.0 M tons @ 2.1 – Zalim: 11.0 M tons @ 1.7 MA"ADEN EXPLORATION AREAS Total Gold Content: 8.5 M Oz S
Slide 19: Industrial Minerals
Industrial Minerals Magnesite Chlor Alkali • Located in the north-central part of Saudi Located in Jubail Arabia Production of caustic soda – • High grade resource at Zarghat feedstock for refining of bauxite to • Operational in 2010 alumina Proposed 50/50 joint venture with • Investment cost of app
Slide 20: Ma'aden in the community
Ma’aden in the community WBCSD definition of Corporate Social Responsibility 10 principles defined by the ICMM Benchmark and impact studies on all new projects Active community relations for operations and exploration Support for community projects – focus on education Sponsors of The Scouts Associa
Slide 21: Investing in people
Investing in people Vocational training for mining and associated industries MOU signed with TVTC January 2009 2 colleges: Arrar and Ras Az Zawr Selection of international operator underway Language training and quality assurance measures Utilizing successful model pioneered by petrochemical and aut
Slide 22: Ma'aden's future
Ma’aden’s future • Creating long term shareholder value • Building the third pillar of Saudi industry • Expansion of sector expertise in Saudi Arabia • Development of downstream sectors • Actively seeking partnership opportunities – Joint ventures – Investment – Technology – Training • Massive explo
Slide 23: Ras Az Zawr Aluminium Project: Project Overview
RAS AZ ZAWR ALUMINIUM PROJECT Project Overview 29th June 2009
Slide 24: Strategic Intent
Strategic Intent To create a commercially, socially, and environmentally viable primary aluminium industry meeting local and international needs. • Leveraging the country’s low cost position based on power allocation, a bauxite resource, a government-funded railway & port, and the development of a f
Slide 25: Strengths
Strengths Large scale, low cost, long life project. Government support: – Long term low cost fuel supply – National Railway – Port Location with respect to metal markets i.e. Saudi Arabia, Europe, Far East, etc. World-class smelting technology and state of the art environmental protection te
Slide 26: Opportunities
Opportunities Take advantage of the present market downturn to reduce the cost of the project. Continue exploration of the bauxite reserves in the Central Zone to permit an increased refinery output from 1.8 mtpa to 3.6 mtpa. Expand the smelter output in the future. Convert primary metal int
Slide 27: Scope
SCOPE Capacity Mine mtpa 4.0 Refinery mtpa 1.8 Smelter ktpa 740** Power MW 1,350 MW Note: ** AP-37 at start-up and AP-39 after the first relining.
Slide 28: Bauxite in Saudi Arabia
Bauxite in Saudi Arabia Ba’aitha Bauxite • Southern Zone 203 Mt • Central Zone ~ 100 Mt • Northern Zone (small)
Slide 29: Site - Ras Az Zawr
Site - Ras Az Zawr tT = T 7 I cg I G . I ? 7 “ i i ! i f + + + 4 ed bd a0 eo is ed =m = 7 3 on || x00 ry : = 3) Ul _ ll I 0m + um — = —-7 aaa mere 5 (Seon SETI a + + + + + TNFORMATION ONLY OT 10 BE USED ec een —— Si ee" =| FUR CONSTRUCTION ial WA'ADEN INFRASTRUCTURE PROJECT a ASTER PLAN coat IWiTH 3
Slide 30: Work done
Work done Studies • Previous Ma’aden studies on the bauxite Prior to 2007 reserves, mine, refinery, smelter, and power station • Pre-feasibility Study Jun 2007 – Aug 2008 and Project Review • Ma’aden Strategic Review Year-end 2008
Slide 31: Execution Strategy
EXECUTION STRATEGY Approach • The Owner maintains the management of the integrated Aluminium project. • Owner’s Teams have been put together for the Mine & Refinery, Smelter and Power. • The Smelter and Mine & Refinery will be executed using the EPCM approach: Mine & Refinery : Fluor Smelter : Becht
Slide 32: Supplier & Contractor Event
Supplier & Contractor Event Bob Clayton Movenpick Hotel, Al-Khobar June 29, 2009
Slide 33: Project Scope
Project Scope Largest smelter ever built as one project Port unloading equipment & silos 2 potlines of Reduction Cells – 1.3 km Carbon Area for making anodes Casting plant for solidifying molten metal Connections to Power Plant – 1350 MW Infrastructure : air compressors, security, admi
Slide 34: Quantities
Quantities Manhours 21 million Concrete 210,000 m3 Structural steel 46,500 mT Rebar 20,000 mT Electrical cable 1,900,000 m Cable Tray 100,000 m Piping 44,000 m Cladding/Roofing 400,000 m2 Aluminium 32,500 mT
Slide 35: Anticipated Dates
Anticipated Dates Feasibility Study complete Jan 2010 Financing and project approval Feb 2010 Start site work Feb 2010 First Concrete work Oct 2010 Start steel erection July 2011
Slide 36: Bechtel - EPCM
Bechtel - EPCM Does all the engineering Provides procurement & contract management Manages quality Provides planning services Manages all construction work Reports on progress and costs Assists in startup and commissioning
Slide 37: Supplier Event: Procurement and Contracts
SUPPLIER EVENT Procurement and Contracts 29 JUNE 2009, MOVENPICK HOTEL, AL-KHOBAR
Slide 38: Bechtel's Safety Foundation
Bechtel’s Safety Foundation 9 Bechtel is committed to avoiding accidents and other occurrences that result in injury to employees, interruption of production, or damage to equipment or property. 9 Bechtel will take every action necessary in engineering, planning, assigning, and supervising project o
Slide 39: Safety Expectations
Safety Expectations Contractors and Suppliers 9 Demonstrate Top Management Commitment to Safety Values 9 Ensure all work is carried out in a safe manner 9 Provide a safe working environment 9 Provide safe methods of work 9 Ensure plant & substances are safe & without risk 9 Ensure activities don’t p
Slide 40: Site Rules
Site Rules 9 SAFETY – EACH CONTRACTOR WILL BE ACCOUNTABLE FOR THE SAFETY OF HIS PEOPLE 9 INDUCTION – NO EMPLOYEES WILL BE ALLOWED ON SITE UNTIL THEY HAVE ATTENDED INDUCTION TRAINING AND RECEIVED A BADGE 9 NO CONTRACTOR WILL BE ALLOWED ON SITE WITHOUT AN APPROVED ‘HSE’ PLAN 9 ENVIRONMENT - EACH CONTR
Slide 41: Safety Expectations: Zero Goal
Safety Expectations THE GOAL IS ZER • Near Hits • Environmental Damage • Property Damage • Fires • Injuries
Slide 42: Contracting Philosophy
Contracting Philosophy 9 Award contracts to a mix of specialist and local companies. 9 LSTK contracts will be awarded for specialist packages such as the Gas Treatment Centers, Paste Plant, Bath Plant etc. 9 Erection contracts will be awarded for packages such as Site Preparation and related infrast
Slide 43: Contract Opportunities
Contract Opportunities • Camp and Offices for Construction - Design, Supply, Install • Earthworks, Access Roads, Temporary fencing for site • Earthworks for Smelter site • Temporary Construction Utilities • Camp Operation and Maintenance • Medical Services • Freight Forwarding, Customs Clearance and
Slide 44: Contract Opportunities
Contract Opportunities • Buildings - Architectural and Main Offices including Cafeteria and Medical Center, Gatehouse and Area Offices • Buildings - Substations • Buildings-Industrial (Central Maintenance Workshop, Compressor Building, Blower Room) • Above Ground and Underground Services • Mechanica
Slide 45: Procurement Philosophy
Procurement Philosophy 9 Lowest Full Economic Cost, Quality and On time Delivery 9 Minimize transportation and risks associated 9 Optimize local fabrication and supply
Slide 46: Procurement Opportunities
Procurement Opportunities MATERIAL DESCRIPTION MATERIAL DESCRIPTION Bins and Skips Gaskets, Rubber and Vulcanizing for Fume duct covers including rubber cover mats Ductwork-Steel (Gas/Fume/Dust) Generators, Emergency Diesel for Potline and Power Ductwork-Steel (Rodding Shop) Supply System Bolts for
Slide 47: Procurement Opportunities
Procurement Opportunities MATERIAL DESCRIPTION MATERIAL DESCRIPTION Labels, General Anchor Fasteners Louvers Structural Bolts Lighting Fixtures and Equipment - Various Types Grout and Sizes Cable and Wire - Low Voltage, Medium Voltage, Manholes/Culvert Pipes High Voltage Paint Cable Tray and Ladders
Slide 48: Procurement Opportunities
Procurement Opportunities MATERIAL DESCRIPTION MATERIAL DESCRIPTION Anchor Bolts Safety Equipment and Consumables Automobiles and Buses for Operations Signs Cranes, mobile for maintenance Switchgear, 400V Emergency Response Vehicle Steel Formwork Excavator, Pot Delining Steel - Silos/Bins/Tanks/Hopp
Slide 49: Procurement/Contracts Process
Procurement/Contracts Process START PREPARE PROJECT CONTRACTING & TECHNICAL PROCUREMENT PLAN EVALUATION IDENTIFY AND PRE- COMMERCIAL QUALIFY BIDDERS FOR EVALUATION EACH PACKAGE APPROVAL BY MA’ADEN OF BIDDER LIST RECOMMENDATION ISSUE e-RFQ TO TO MA’ADEN APPROVED BIDDERS APPROVAL SITE VISIT & QUESTION
Slide 50: Procurement/Contracts Process
Procurement/Contracts Process What are the requirements to be on the bid list? » Submit Pre-Qualification Information » Sign the Confidentiality Agreement by authorized company representative » Be specific about what you are interested in » Demonstrate your experience » Demonstrate your technical ex
Slide 51: Procurement/Contracts Process
Procurement/Contracts Process What are the expectations of a contractor / supplier • Be responsive to inquiries; return acknowledgements • Provide complete information • Comply with insurance requirements • Comply with Health, Safety, Environmental expectations – Personal Protection Equipment • Comp
Slide 52: Procurement/Contracts Process: Confidentiality Agreement
Procurement/Contracts Process Confidentiality Agreement 9 Technology is from Aluminium Pechiney 9 Each Supplier and Contractor will be required to sign a CA prior to receiving an RFQ package 9 Must comply with strict procedures on handling the AP documentation 9 The CA will stay in force for 15 year
Slide 53: Procurement/Contracts Process
Procurement/Contracts Process 9 The e-RFQ (Electronic Request For Quotation) will be used during the Ma’aden project for both, Procurement and Contracts 9 Information and instructions as how to use the RFQ and how to submit an Electronic quotation will be provided to a nominated Supplier/Contractor
Slide 54: Procurement/Contracts Process
Procurement/Contracts Process
Slide 55: Procurement/Contracts Process
Procurement/Contracts Process
Slide 56: Contact
Contact 9 Contracts Manager 9 Damien Mitchell @ +1 514 394 2747 9 [email protected] 9 Project Procurement Manager 9 Alain Roy @ +1 514 394 2996 9 [email protected] 9 Administrative Assistant 9 Isabelle Guimond @ +1 514 875 3004 9 [email protected]
Slide 57: Ras Az Zawr Aluminium Smelter Project
Ras Az Zawr Aluminium Smelter Project
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