Huntsman Corporation · NYSE:HUN
Huntsman — Technical Presentation (July 2004)
15 slides from Huntsman's technical presentation, July 2004
Slide 1: Reactive Diluents into Epoxy Resins
Reactive Diluents into Epoxy Resins Use of JEFFSOL® Propylene Carbonate to replace Glycidyl Ethers as Reactive Diluents with O Liquid Epoxy Resins O O JEFFSOL® Propylene Carbonate 1 (PC)
Slide 2: Contents
Contents • Background • Information from The Society of Plastics Industry on Glycidyl Ether Toxicity • Purpose and information about use of JEFFSOL® Propylene carbonate as a Reactive Diluent with Liquid Epoxy Resin • Process • Types of Reactive Diluents on the Market today • Properties of JEFFSOL® P
Slide 3: Background
Background • Reactive Diluents/Flexibilizers (with Epoxy Resins) are used to reduce viscosity, primarily, for easier mixing/handling of the resin or prepolymer. • They can also provide flexibility (decrease crosslinking by , in some cases (with more reactive amines) increase cure rates, and increase
Slide 4: Society of the Plastics Industry glycidyl ether toxicity studies
The Epoxy Resin Systems Task Group of The Society of the Plastics Industry, Inc., has sponsored studies to test the genotoxicity, neurotoxicity and developmental toxicity of alkyl (C,, - C,;) glycidyl ether (CAS 120547-52-6). These studies were conducted in accordance with U.S. Environmental Protect
Slide 5: Reactive Diluents
Reactive Diluents • Primarily for Viscosity Reduction of Liquid Epoxy Resins • Diluent reacts with the curing agent to have no residual left in the system • Butyl G/E has –in the past- been the best viscosity reducer; highest volume used. But, significant toxicity concerns have moved LER producers t
Slide 6: Process/use of JSPC
Process/use of JSPC NaOH D Epi- I chlorohydrin S CRUDE REACTOR T LER LER Bis- I STORAGE Phenol L L LOWER VISCOSITY JEFFSOL PROPYLENE EPOXY CARBONATE RESIN 6
Slide 7: Types of Reactive Diluents and Flexibilizers for LER
TYPES OF REACTIVE DILUENTS AND FLEXIBILIZERS FOR LER (US MARKET ONLY; MM#) %PERCENT OF BASIC DILUENT %PERCENT OF OVERALL OR FLEXIBILIZER SPECIFIC TYPE VOLUMES CATEGORY DILUENT / CATEGORY FLEXIBILIZER MONO - • BUTYL • 1.4 • 18% FUCTIONAL GLYCIDYL ETHER • 3.8 • 50% DIGLYCIDYL • ALKYL G/E • 1.1 • 14% E
Slide 8: Properties of JEFFSOL Propylene Carbonate
PROPERTIES OF JEFFSOL® PROPYLENE CARBONATE Properties JEFFSOL® PROPYLENE CARBONATE Molecular Wt. 102.09 Boiling Pt. (°C) 241.9 Freezing Pt. (°C) -49.3 Melting Pt. (°C) ---- Flash Pt. (°F) (PMCC) 275 Density (g/ml, 25°C) 1.200 (g/ml, 40°C) 1.183 Viscosity (cp, 25°C) 2.50 (cp, 40°C) 1.86 Surface Tensi
Slide 9: JEFFSOL Propylene Carbonate Is Environmentally and Health Friendly
JEFFSOL® PROPYLENE CARBONATE IS ENVIRONMENTALLY AND HEALTH FRIENDLY • High Boiling Point • High Flash Point • Low Evaporation Rates • Low Toxicity • Low Odor • Economical • Not Damaging to the Atmosphere • Readily Biodegradable • High Solvency 9
Slide 10: Features and Benefits of JEFFSOL Carbonates in Epoxy Formulations
Features and Benefits of JEFFSOL® Carbonates in Epoxy Formulations 10
Slide 11: Effects of JEFFSOL Carbonates in Epoxy Systems with more reactive amines
Effects of JEFFSOL® Carbonates in Epoxy Systems with more reactive amines (ethyleneamines, some JEFFAMINE® amines) 11
Slide 12: Viscosity vs. Carbonate Concentration
viscosity, cps Viscosity vs. Carbonate Concentration Carbonates in Liquid Epoxy Resin 10000 3000 } 1000 - propylene carbonate © ethylene carbonate @ 5 10 15 carbonate conc., phr 20 12 HUNTSMAN
Slide 13: Table 1. Properties of Carbonate-Modified Systems
Table 1. Properties of Carbonate-Modified Systems TETA Cure Liquid epoxy resin, e. e. w. 188 100 y 100 100 100 100 100 JEFFSOL® EC 5 10 16 JEFFSOL® PC 6 11 TETA 13 17 19 20 17 18 Brookfield visc., cps 2500 1220 680 460 790 500 Gel time, min (200 g mass) 39 18 10.5 7.5 23 18 Peak exotherm temp., °C 2
Slide 14: Table 2. XTJ-504 Cure Properties
Cure Conditions: 2 hr 80 deg C, 3 hr, 125 deg C XTJ-504 is a TEG Diamine from Huntsman 1cps = 1mP.s 1psi = 0.006895MPa 1 ft-lb/in = 53.37 J/m 14
Slide 15: Table 3. Cured Resin Properties with Carbonate Diluents
Table 3. Cured Resin Properties with Carbonate Diluents Ambient Cure vs. Heat Cure F z * Liquid epoxy resin, e. e. w. 188 100 100 100 100 100 100 100 DETA 21 21 TETA 13 20 20 TEPA 20 20 JEFFSOL® EC-50 10 10 10 10 10 10 cure conditions heat rt rt heat rt heat rt Tensile strength, psi 13,700 5,250 2,1