H.E.R.C Products Inc · OTC:HERC
H.E.R.C Products — 63rd Annual International Water Conference 2002
20 slides from H.E.R.C Products's conference presentation, Oct 23, 2002
Slide 1: 63rd Annual International Water Conference
63 Annual rd International Water Conference Pittsburgh, Pennsylvania October 23, 2002
Slide 2: Chemical Cleaning of Industrial Utility Systems
Chemical Cleaning of Industrial Utility Systems James E. Farmerie HERC Products, Inc Wexford, PA
Slide 3: Issues Affecting Water Treatment Chemical Performance
Issues Affecting Water Treatment Chemical Performance System Parameters Make-up Water Quality Feed Equipment Monitoring Equipment Operator Attention Proper Chemistry
Slide 4: Deposits
Deposits Corrosion By-Products Mineral Precipitants Silts & Clays Biological
Slide 5: Problems
Problems Inefficiencies in heating/cooling Poor heat transfer surfaces Health Related Decision - Shut down (Production concerns) - Wait for scheduled down time
Slide 6: Cleaning Opportunities
Cleaning Opportunities Pre-operations Disinfection Hard/Soft Scale Removal
Slide 7: Pre-operation
Pre-operation Systems used seasonally - Accumulate in Exchangers, Fill, Basin - Start-up/Shut down Expansion of Equipment/New Construction - Oil & Grease - Loose Debris - Silt & Clays
Slide 8: Disinfection
Disinfection Growth interferes with heat transfer Growth under deposits where routine biocide usage is not effective Legionella Biofilm
Slide 9: Deposits
Deposits Metal Oxides from corrosion products Mineral Precipitants Soft Silt & Clays
Slide 10: Off-Line Chemical Cleaning
Off-Line Chemical Cleaning Equipment Chemistry Technology
Slide 11: Cleaning Process
Cleaning Process Analyze deposit Formulate Cleaning Solution - Penetrate, Disperse, & Dissolve Deposits - Acid, Wetting Agent, Surfactant, Inhibitor Circulate Cleaning Solution Determine Recirculation Required
Slide 12: Desired Cleaning Solution
Desired Cleaning Solution Rapidly loosen tuberculation, hard/soft scale, encrustation, & biological growth Dissolve the deposits Little affect on metal surface No affect on gaskets/seals Environmentally safe Spent solution easily disposed
Slide 13: Calcium Carbonate example
Calcium Carbonate example Using Muriatic acid + components CaCO3 + 2 HCL = CaCL2 + CO2 + H2O Neutralize excess HCL with Caustic HCl + NaOH = NaCl + H20
Slide 14: Differentiate Chemical Cleaners
Differentiate Chemical Cleaners Acid + Component Product Correct Acid for deposit Recirculation Equipment Monitoring cleaning process Know when to stop
Slide 15: Salt River Project Kyrene Generating Plant Tempe, AZ
Salt River Project Kyrene Generating Plant Tempe, AZ Peak Demand Plant Two Steam co-generation plants Gas or Oil Fired Total of 250 Mega Watts of Power
Slide 16: Salt River Project Example
Salt River Project Example Mild Steel, Admiralty Brass, various grades of Stainless Steel, Copper Nickel Metallurgy Make-up of well water, city water, or DI water Calcium carbonate, Complex iron oxides, silica, lead, and chromium tuberculation Cooling Water Tank Cooling Water Heat Exchange
Slide 17: Salt River Project Example
Salt River Project Example Isolated each heat exchanger loop into two 6,000 gallon closed-loop sections Conducted Hazard and Procedure review Drained the system Disconnected the pumps and piping spools
Slide 18: Salt River Project Example
Salt River Project Example Connected hoses from the Mobile Recirculating Unit to the cooling water pumps and cooling water tank Circulated Cleaning Solution throughout each of the systems for 30 hours
Slide 19: Salt River Project Example
Salt River Project Example Monitored Cleaning process to determine endpoint of the procedure Neutralized the spent solution for disposal Cooling tank and heat exchanger were cleaned and free of scale
Slide 20: Salt River Project Benefits
Salt River Project Benefits Clean system to initiate treatment program Correct inadequate treatment procedures Allows plant personnel to implement program to decrease blowdown, increase cycles, lower energy cost, lower water & waste cost (LOWER TOTAL COST)
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