Kulr Technology Group, Inc. · AMEX:KULR
Kulr Technology — Technical Presentation (July 2024)
51 slides from Kulr Technology's technical presentation, July 2024
Slide 1: SafeCASE Training
SafeCASE Training July 2024 *2.5 kWh Model
Slide 2: Thank you for safely transporting your batteries using KULR's SafeCASE
Thank you for safely transporting your batteries using KULR’s SafeCASE. This training will teach you its proper use and shipping requirements.
Slide 3: KULR – Accelerating the Transition to a Circular Electrification Economy
SafeCASE Training: OVERVIEW KULR – Accelerating the Transition to a Circular Electrification Economy The SafeCASE technology featured in these training slides has been used by NASA since 2019 for securing batteries on the Space Station and is now accelerating a global transition to a circular electr
Slide 4: Ordering Your SafeCASE
SafeCASE Training: OVERVIEW Ordering Your SafeCASE Ready for Shipment When you are ready to ship batteries, you will order your SafeCASE from your OEM (original equipment manufacturer) or shipping partner. Defective Batteries When you place your order, you will need to determine if any of Rememb
Slide 5: Why SafeCASE?
SafeCASE Training: OVERVIEW Why SafeCASE? Maximum Energy Storage Remember SafeCASE is for transporting lithium-ion batteries up to 2500 Total Energy Up to 2500 watt-hours watt-hours (Wh), or 2.5 kilowatt-hours (kWh), or 300 watt hours Permitted (2.5 kWh) depending on which permit you ship under. E
Slide 6: Voltage
SafeCASE Training: OVERVIEW Voltage Calculating Voltage Remember If your battery’s label does not provide watt-hours (Wh) or Volts x Amp-Hours = Watt-Hours Watt-Hours kilowatt-hours (kWh), you can calculate as follows: There are 1000 watt-hours Kilowatt- Volts x Amp-Hours = Watt-Hours (Wh) in 1
Slide 7: Permit
SafeCASE Training: OVERVIEW Permit Remember SafeCASE has 5 permits from Department of Transportation: Recycling – For shipping batteries that have finished Recycling For batteries at end-of-life. their life and ready to be retired/recycled. (DoT-SP 21704, Permit 21139) DDR For damaged, defective
Slide 8: Thermal Runaway Shield (TRS)
SafeCASE Training: OVERVIEW Thermal Runaway Shield (TRS) Product Description Remember In the walls of the SafeCASE are 6 pouches, called Inspect each pouch before 6 Pouches Thermal Runaway Shield® (TRS). Within each pouch shipping your SafeCASE is a liquid. During a lithium-ion battery fire, a pou
Slide 9: How to Use SafeCASE
How to Use SafeCASE
Slide 10: SafeCASE Packaging
SafeCASE Training: PACKAGING SafeCASE Packaging of SafeCASE Each SafeCASE comes with a printed card containing a QR code to scan with your phone for digital instructions. This code is also SafeCASE fixed onto the SafeCASE . If you do not receive instructions, please contact KULR Technology. WARN
Slide 11: SafeCASE Instructions: Battery Prep
SafeCASE Training: INSTRUCTIONS SafeCASE Instructions: Battery Prep Step One Step Two Discharge battery pack/cells to 30% SOC or less if Ensure all sharp edges are covered and/or possible. Cover ALL EXPOSED battery terminals, protected on battery pack using bubble wrap protect with non-conductive el
Slide 12: SafeCASE Instructions
SafeCASE Training: INSTRUCTIONS SafeCASE Instructions Step Three Step Four Remove SafeCASE lid/cover by releasing the velcro Remove blanket and inner case sides and straps. Open SafeCASE and visually inspect top pouch and set aside. all contents for damages before and after every use. 12
Slide 13: SafeCASE Instructions
SafeCASE Training: INSTRUCTIONS SafeCASE Instructions Step Five Step Six Prep battery pack and insert into case on Place packing material around batteries to top of the (bottom) pouch. secure and fill to top of the case. Note: All TRS needs to be facing inwards towards the battery on both bottom and
Slide 14: SafeCASE Instructions
SafeCASE Training: INSTRUCTIONS SafeCASE Instructions Step Seven Step Eight Ablative shield TRS pouch Place inner case top pouch on top of bubble wrapped Take the blanket and place on top of the case. battery with TRS (soft side) facing down towards the battery and ablative shield (hard plate) side
Slide 15: SafeCASE Instructions
SafeCASE Training: INSTRUCTIONS SafeCASE Instructions Step Nine Step Ten Fold corners of fire-resistant blanket and tuck all Close lid and confirm velcro mating material is sides in between the outer case and inner pouches. secured firmly around entire SafeCASE. 15
Slide 16: SafeCASE Instructions
SafeCASE Training: INSTRUCTIONS SafeCASE Instructions Step Eleven Step Twelve #1, A #1, A #4, D #3, C #3, C #4, D #2, B #2, B Place the strap harness on a level surface with the Fasten the buckles securely in the labels facing downwards and position the sequence marked A, B, C, D. SafeCASE at the ce
Slide 17: Shipping Information
Shipping Information
Slide 18: DOT Hazmat Training – Lithium Batteries - Disclaimer
DOT Hazmat Training – Lithium Batteries - Disclaimer SafeCASE Training: SHIPMENT INFORMATION Overview Training It is the responsibility of each employer to train their employees, as applicable. KULR is unable to certify employees of other companies. KULR is providing this material to inform prod
Slide 19: Dangerous Goods (HazMat)
SafeCASE Training: SHIPMENT INFORMATION Dangerous Goods (HazMat) Hazardous Materials Articles or substances that pose a risk to health, safety, property, or the environment in transport. Lithium-ion batteries are Class 9. Class 1 Class 2 Class 3 Class 4 Class 5 Explosives Gases Flammable Liquids F
Slide 20: Shipper's Responsibility
SafeCASE Training: SHIPMENT INFORMATION Shipper’s Responsibility Who is the Shipper? ? It is the shipper’s responsibility to comply with applicable hazmat regulations. The shipper is the company that: Performs any pre-transportation function (e.g. filling package, applying mark, product classi
Slide 21: Training Provisions
SafeCASE Training: SHIPMENT INFORMATION Training Provisions Hazmat Training Required for staff involved in: Packaging & loading hazardous materials Applying hazard marks and labels Completing shipping paperwork Transporting hazardous materials The Department of Transportation and the cou
Slide 22: Enforcement
SafeCASE Training: SHIPMENT INFORMATION Enforcement Largest Financial Penalties If proper shipping procedures are not followed, then you could face enforcement. Enforcement is handled on a case-by-case basis. Example of Possible Penalties: Frequent violators Companies with no HazMat program
Slide 23: Common Violations Cited
SafeCASE Training: SHIPMENT INFORMATION Common Violations Cited Most Common Violations Cited in Enforcement Failure to train, improper training records Undeclared shipments Hazmat improperly declared on shipping paper Failure to use authorized package Labels and marks not properly applied
Slide 24: Safety and Security
SafeCASE Training: SAFETY AND SECURITY Safety and Security Battery Safety Handle all batteries carefully Know fire response procedures Understand battery hazards Security Awareness In the wrong hands, hazmat can be weaponized Secure all hazmat and batteries at the facility 24
Slide 25: Lithium Battery Classification
SafeCASE Training: SAFETY AND SECURITY Lithium Battery Classification The following are lithium battery classifications. Note, SafeCASE is for transporting lithium-ion batteries only, not lithium-metal batteries. Your batteries will be labeled for their type. Battery Shipping Type Energy Content C
Slide 26: Lithium Batteries – Why the Concern?
SafeCASE Training: SAFETY AND SECURITY Lithium Batteries – Why the Concern? Lithium Battery Dangers Watch to see the potential dangers that lithium batteries can Lithium batteries are particularly dangerous because cause. they can enter thermal runaway, which is uncontrolled energy release. Lith
Slide 27: Hazard Classification
SafeCASE Training: SAFETY AND SECURITY Hazard Classification HazMat Descriptions Based on battery chemistry and shipping configuration, the hazmat descriptions for lithium cells and batteries are: UN 3480: Lithium-ion batteries UN 3481: Lithium-ion batteries packed with equipment UN 3481: Li
Slide 28: Transport and Storage Incidents
SafeCASE Training: SAFETY AND SECURITY Transport and Storage Incidents Lithium Fire Incidents Please follow proper shipping requirements to protect employees at other facilities and your shipping partner. ESS Station in South Korea UPS Flight 6 Crash – Dubai Lithium battery fire Autoignition of li
Slide 29: Lithium-Ion Batteries
SafeCASE Training: SAFETY AND SECURITY Lithium-Ion Batteries Shipping Batteries Only rechargeable lithium-ION cells and batteries (including those packed with or contained in equipment) are allowed to be shipped in SafeCASE! *NO LITHIUM METAL CELLS AND BATTERIES ALLOWED! Ground Transport Only Neve
Slide 30: Damaged Defective Recalled Batteries (DDR)
SafeCASE Training: SAFETY AND SECURITY Damaged Defective Recalled Batteries (DDR) Signs of a DDR Battery Damaged, defective, or recalled (DDR) lithium batteries pose a higher risk of thermal runaway. AIR TRANSPORT PROHIBITED Can Include: Known manufacturer defect Swelling Hot to the touch
Slide 31: Shipping DDR Batteries
SafeCASE Training: DDR SHIPMENTS Shipping DDR Batteries Special Permit 21693 Low Energy PHMSA (DoT) issued Special Permit 21693 to facilitate DDR shipments: KULR CASE contains thermal runaway hazards (limit: 300 Wh) Packages may contain more than 1 cell or battery up to 300 Wh** Outer box is
Slide 32: Shipping DDR Batteries
SafeCASE Training: DDR SHIPMENTS Shipping DDR Batteries Special Permit 21193 High Energy PHMSA (DoT) issued Special Permit 21193 to facilitate DDR shipments: KULR CASE contains thermal runaway hazards (limit: 2.5 kWh) Packages may contain more than 1 cell or battery up to 2.5 kWh* Outer box
Slide 33: Shipping Labels – DDR Labeling
SafeCASE Training: DDR SHIPMENTS Shipping Labels – DDR Labeling Low Energy (21693) High Energy (21193) Load cannot exceed 31.75 kg (For UPS). Load cannot exceed 30 kg Maximum energy rating cannot exceed 300 Wh Maximum energy rating cannot exceed 2.5 kWh Box marked: Box marked: “DoT SP
Slide 34: Recycling Batteries
SafeCASE Training: Recycling SHIPMENTS Recycling Batteries Special Permit 21704 Low Energy PHMSA (DoT) issued Special Permit 21704 to facilitate shipments of batteries to recycling: KULR CASE contains thermal runaway hazards (limit: 300 Wh) Packages may contain more than 1 cell or battery up t
Slide 35: Recycling Batteries
SafeCASE Training: Recycling SHIPMENTS Recycling Batteries Special Permit 21139 High Energy PHMSA (DoT) issued Special Permit 21139 to facilitate shipments of batteries to recycling: KULR CASE contains thermal runaway hazards (limit: 2.5 kWh) Packages may contain more than 1 cell or battery up
Slide 36: Shipping Labels – EOL/Recycling Labeling
SafeCASE Training: Recycling SHIPMENTS Shipping Labels – EOL/Recycling Labeling Low Energy (21704) High Energy (21139) Load cannot exceed 31.75 kg (For UPS). Load cannot exceed 30 kg Maximum energy rating cannot exceed 300 Wh Maximum energy rating cannot exceed 2.5 kWh Box marked: Box ma
Slide 37: Shipping Prototypes (Low Production)
SafeCASE Training: Protoype SHIPMENTS Shipping Prototypes (Low Production)* Special Permit 21167 PHMSA (DoT) issued Special Permit 21167 to facilitate prototype battery shipments: KULR CASE contains thermal runaway hazards (limit: 2.5 kWh) Outer box is a UN4G fiberboard box, PG I-rated “For
Slide 38: Shipping Labels – Prototype Labeling
SafeCASE Training: Prototype SHIPMENTS Shipping Labels – Prototype Labeling Prototype (21167) Load cannot exceed 35 kg Maximum energy rating cannot exceed 2.5 kWh Box marked: “DoT SP 21167” “Prototype Lithium Ion Batteries” Copy of permit attached “Cargo Aircraft Only - Forbidden for T
Slide 39: UPS Accepted Permits - Shipping Label Requirements
SafeCASE Training: UPS SHIPMENTS UPS Accepted Permits - Shipping Label Requirements If you shipping via UPS, you need to call the HMSC at 800-554-9964 to get details on the agreement. Having a hazmat or DG contract with UPS is not sufficient, as it is a separate program. Low Energy (21704) Low Energ
Slide 40: Shipping Matrix – Quick Guide
SafeCASE Training: Shipping Instructions With SP Shipping Matrix – Quick Guide Click here 40
Slide 41: Hazmat Trainings By Tier
SafeCASE Training: Hazmat Training Hazmat Trainings By Tier Tier 1: Shipping, Handling & Closure Training https://www.kulrtechnology.com/wp-content/uploads/2024/06/Tier-1-Shipping-Handling-Closure- Training-SafeX.pdf Tier 2: Online Training and Quiz Handling & Closure https://hazmatsafety.com/ T
Slide 42: Documentation For Prototype Shipping (Use When Needed)
SafeCASE Training: DOCUMENTATION Documentation For Prototype Shipping (Use When Needed) Shipping Paper Contents Your shipping partner will provide proper documentation. Shipments of hazmat must be accompanied by a shipping paper that contains: Basic Description of Hazardous Material UN Number,
Slide 43: Documentation For Prototype Shipping (Use When Needed)
SafeCASE Training: DOCUMENTATION Documentation For Prototype Shipping (Use When Needed) Emergency Total Weight of Response Phone Battery Number & Type Basic of Packages Description Shipper’s Certification Emergency Response Info 43
Slide 44: Documentation For Prototype Shipping (Use When Needed)
SafeCASE Training: EMERGENCY RESPONSES Documentation For Prototype Shipping (Use When Needed) Emergency Response Information is required whenever a shipping paper (e.g. Shipper’s Declaration) is needed: Written Form (SDS, ERG Page, Other) Emergency Response Telephone Number +1 (800)255-3924 ER
Slide 45: Facility Management
SafeCASE Training: MANAGEMENT OF PRODUCT Facility Management Best practices for managing your facility for safely preparing batteries for shipping: Entry/Exits/Plan Keep exits clear of any obstructions, allowing easy egress. Store batteries away from any exits or exit doors, minimum of 5 feet.
Slide 46: Handling a Hot Battery
SafeCASE Training: MANAGEMENT OF PRODUCT Handling a Hot Battery Hot Battery Situation Lithium-ion batteries can become hot. As soon as it has been determined that a hot battery situation exists: Completely evacuate all personnel from the area. The area should be secured so that no unnecessary
Slide 47: Emergency Response
SafeCASE Training: MANAGEMENT OF PRODUCT Emergency Response Guidelines for Emergency Response The Lithium-ion batteries may be flammable, especially if damaged, abused, short circuited, overcharged, or left at high temperatures, and may release dangerous gases. The following are some guidelines
Slide 48: Cleanup Procedures – Leaking Lithium-Ion Batteries
SafeCASE Training: MANAGEMENT OF PRODUCT Cleanup Procedures – Leaking Lithium-Ion Batteries Protocol Only trained/qualified personnel should cleanup from lithium-ion battery incidents: Contact the battery’s Original Equipment Manufacturer (OEM) to request any cleanup protocols. Wear appropriat
Slide 49: First Aid
SafeCASE Training: MANAGEMENT OF PRODUCT First Aid What To Do In case of contact with lithium-ion battery electrolyte, gases, or combustion byproducts, the following should be considered: Warn others and report the emergency. Evacuate to a safe area. Attend to any person that has been expose
Slide 50: Emergency FAQs SafeX Training
SafeCASE Training: Emergency FAQs Emergency FAQs SafeX Training These FAQs provide a quick reference guide to managing lithium-ion battery fires and related emergencies, ensuring safety and compliance with best practices and regulations. https://www.kulrtechnology.com/wp-content/uploads/2024/06/Em
Slide 51: Thank You!
Thank You! Thank you for safely shipping your batteries using SafeCASE. You should be emailed a copy of these slides upon completion of this training. If you do not receive them, please contact KULR, and we will email them to you. We look forward to partnering for battery safety. www.kulrtechnology.
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