Burckhardt Compression Holding Ag · SIX:BCHN
Burckhardt Compression — Technical Presentation (February 2021)
20 slides from Burckhardt Compression's technical presentation, Feb 5, 2021
Slide 1: Compressor System Integrity Survey - Identification of Bad Actors and Improvement of Compression Unit Reliability
COMPRESSOR SYSTEM INTEGRITY SURVEY - IDENTIFICATION OF BAD ACTORS AND IMPROVEMENT OF COMPRESSION UNIT RELIABILITY Winterthur 2021 Vitalii Tatarinov © Burckhardt Compression: Do not copy or distribute without permission.
Slide 2: Structure
Structure C.S.I.S. : Definition, Process, Targets C.S.I.S. Toolbox Example of Reliability Improvement with C.S.I.S. © Burckhardt Compression: Do not copy or distribute without permission. C.S.I.S. LDPE Plants April 2021 Page 2
Slide 3: Structure
Structure C.S.I.S. : Definition, Process, Targets C.S.I.S. Toolbox Example of Reliability Improvement with C.S.I.S. © Burckhardt Compression: Do not copy or distribute without permission. C.S.I.S. LDPE Plants April 2021 Page 3
Slide 4: C.S.I.S. Definition and Process
C.S.I.S. Definition and Process Technical specifications Request Compressor System Integrity Survey (C.S.I.S.) is a tool for compressor unit assessment Application of measurement techniques and quantitive analysis of reliability and efficiency Specific recommendations aimed at resolving presen
Slide 5: Application of C.S.I.S.
Application of C.S.I.S. When C.S.I.S. is needed? Low level of dependability Bad actors and chronical failures Compressor recondition demand Overhaul preparation Wear and technical obsolence Change of production requirements Change of operating conditions (flow, gas, capacity) Compres
Slide 6: Structure
Structure C.S.I.S. : Definition, Process, Targets C.S.I.S. Toolbox Example of Reliability Improvement with C.S.I.S. © Burckhardt Compression: Do not copy or distribute without permission. C.S.I.S. LDPE Plants April 2021 Page 6
Slide 7: Measurement of Compressor Condition Indicators
Measurement of Compressor Condition Indicators “Health indicators” are measured apart from visual check to assess compressor condition © Burckhardt Compression: Do not copy or distribute without permission. C.S.I.S. LDPE Plants April 2021 Page 7
Slide 8: Advanced Measurement Techniques in CSIS
Advanced Measurement Techniques in CSIS Snapshot Monitoring with Advanced Prognost Tools In-depth analysis in case of specific failures, compressor condition and performance assessment for modification, maintenance planning or evaluation, etc. Data collection and report preparation is integrated int
Slide 9: Compressor Performance Data – Quantitive Analysis
Compressor Performance Data – Quantitive Analysis Review of operating conditions and analysis of performance data © Burckhardt Compression: Do not copy or distribute without permission. C.S.I.S. LDPE Plants April 2021 Page 9
Slide 10: C.S.I.S. Reporting and Alignment Meeting
C.S.I.S. Reporting and Alignment Meeting C.S.I.S. Report Improvement proposition based on Alignment meeting / results discussion customer requirements Improvement proposal Roadmap of solution implementation Prioritization of proposed actions Focus on user aspects of operation Productio
Slide 11: Area of application
Area of application CSIS is performed for 110+ reciprocating compressors across various branches of processing industry Petrochemical (including LDPE Plants) Refinery Chemical Industry Gas Transportation © Burckhardt Compression: Do not copy or distribute without permission. C.S.I.S. LDPE
Slide 12: Structure
Structure C.S.I.S. : Definition, Process, Targets C.S.I.S. Toolbox Example of Reliability Improvement with C.S.I.S. © Burckhardt Compression: Do not copy or distribute without permission. C.S.I.S. LDPE Plants April 2021 Page 12
Slide 13: Compression process diagram
Compression process diagram © Burckhardt Compression: Do not copy or distribute without permission. C.S.I.S. LDPE Plants April 2021 Page 13
Slide 14: Reliability Improvement Analysis
Reliability Improvement Analysis CSIS on-site Snap-shot monitoring with vibration measurements Mechanical Inspection Engineering performance study Alternatives analysis Revamp vs. new, combinations Individual compressors and compression fleet Investments, timeline / downtime, risks
Slide 15: Maintenance Interventions and Failures Analysis
Maintenance Interventions and Failures Analysis Maintenance interventions and failures are carefully analyzed within of recorded period for each compressor in the fleet Analysis is also performed in relation to Components, assemblies Frequency Criticality Maintenance intervention (requires
Slide 16: Improvement of Running Gear Components (I)
Improvement of Running Gear Components (I) General: Material strength class improvement General: Site supervision and training for use of new tools, practices Special Trimetal of main big end and small General: documentation reflecting changes, guidelines, manuals bearings design Improved radii, sur
Slide 17: Improvement of Running Gear Components (II)
Improvement of Running Gear Components (II) Design of each type was individually evaluated Crosshead shoes with white metal coating / surface finishing acc. to Burckhardt Specifications Crosshead pin with Oil channel sealing modification nitrided surface © Burckhardt Compression: Do not copy or dist
Slide 18: C.S.I.S.
C.S.I.S. Compressor System Integrity Survey (C.S.I.S.) is a tool for compressor unit assessment Application of measurement techniques and quantitive analysis of reliability and efficiency Specific recommendations aimed at resolving present failures & exploiting upgrade potential Priority for
Slide 19: Speaker: Vitalii Tatarinov, Burckhardt Compression AG
Speaker: Vitalii Tatarinov, Burckhardt Compression AG © Burckhardt Compression: Do not copy or distribute without permission. C.S.I.S. LDPE Plants April 2021 Page 19
Slide 20: © Burckhardt Compression: Do not copy or distribute without permission. C.S.I.S. LDPE Plants April
© Burckhardt Compression: Do not copy or distribute without permission. C.S.I.S. LDPE Plants April 2021 Page 20
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