Outokumpu Oyj · OMXHEX:OUT1V
Outokumpu Oyj — Technical Presentation (September 2013)
28 slides from Outokumpu Oyj's technical presentation, Sep 11, 2013
Slide 1: Outokumpu Tornio Site
Outokumpu Tornio Site Martti Sassi SVP – Tornio Steel Operations September 11, 2013
Slide 2: Safety First – For Every One, Every Time, Everywhere
SAFETY FIRST – For Every One, Every Time, Everywhere 1. Safety Before Volume Safety takes priority over all other activities, including production. 2. Safety Starts with Me We are all responsible for our own safety and caring for the safety of our colleagues. 3. No Shortcuts We will follow procedure
Slide 3: Approaching our target – zero accidents
Approaching our target – zero accidents 1/1000 000 Own personnel 35 30 25 20 15 10 5 0 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
Slide 4: The most integrated stainless steel plant in the world
The most integrated stainless steel plant in the world 9/12/2013 4
Slide 5: BA EMEA at a glance
BA EMEA at a glance As of May 2013 • Business area EMEA produces high-volume and tailored stainless steel grades Tornio Kemi • Extensive sales network with 13 service centers, 11 sales offices, 5 sales agents across the EMEA region • Highly cost competitive Tornio stainless steel mill with integrate
Slide 6: Most integrated stainless steel mill
Most integrated stainless steel mill FeCr Production Stainless Production • Ferrochrome production onsite with molten Ferrochrome charged directly Kemi Mine • No need to crush or reheat, saving energy and minimizing Ferrochrome Works Ferrochrome transportation costs Raw Materials Steel Melting Shop
Slide 7: Tornio works: Highly competitive cost position
Tornio works: Highly competitive cost position • Tornio is the most integrated stainless steel plant in the world • Highly efficient through large economies of scale • Own chrome ore – safe supply and stable ferrochrome quality • State-of-the-art technology (RAP line producing new 2E semi CR product
Slide 8: Ferrochrome – competitive advantage
Ferrochrome – competitive advantage Outokumpu ferrochrome production • Unique low cost position as Europe’s only (1,000 tonnes) ferrochrome producer with access to the 600 only known chromite reserves in the EU 500 400 • Mineral resources to last for roughly 40 years 300 200 • Q4 2012: finalization
Slide 9: Our products create endless possibilities for our customers
Our products create endless possibilities for our customers 9/12/2013 9
Slide 10: Our products
Our products • Black coils • Thickness range 2.5–12 mm, width range 1000–1600 mm. • White hot rolled coils, strips, sheets and plates • Finishes 1/1D, 2E. Thickness range 2.5–8 mm (1/1D), 1.8–4 mm (2E), width max. 1600 mm. • Cold rolled coils, strips, sheets and plates • Finishes 2B, 2D, 3N, 4N, DB.
Slide 11: From chrome ore to coil and plate…
From chrome ore to coil and plate… 9/12/2013 11
Slide 12: …to cutlery and bridges – endless possibilities
…to cutlery and bridges –endless possibilities Presentation title, Speaker name – Confidential information 9/12/2013 12
Slide 13: Committed to sustainable business
Committed to sustainable business Presentation title, Speaker name – Confidential information 9/12/2013 13
Slide 14: One of the world's most significant recyclers
One of the world's most significant recyclers MATERIALS IN MATERIALS OUT Recycled carbon steel 0,2 Mt White hot rolled products 0,2 Mt Recycled stainless steel 0,7 Mt Cold rolled products 0,6 Mt FeCr-, Ni-, Mo-,Ti-,Si-, 0,2 Mt Mineral products 0,2 Mt Mn-alloys Waste landfilled and utilized 0,1 Mt Re
Slide 15: Reducing emissions while increasing production
Reducing emissions while increasing production Presentation title, Speaker name – Confidential information 9/12/2013 15
Slide 16: Kemi Mine and Tornio Site – production chain
Kemi Mine and Tornio Site – production chain 9/12/2013 16
Slide 17: From chrome ore to stainless steel
From chrome ore to stainless steel Kemi Mine Ferrochrome Works Heavy medium separation Underground mine Hoisting Crushing Grinding Spiral concentration Sintering FeCr Crushing Storage Smelter and screening Steel Melting Shop Hot Rolling Mill Liquid ferrochrome Ferrochrome converter AOD converter Con
Slide 18: Ferrochrome Works – safe supply and stable quality
Ferrochrome Works – safe supply and stable quality • Concentrates from Kemi Mine are refined to FeCr at Ferrochrome Works • Ferrochrome Works consists of a sintering plant, two smelting furnaces and product handling • The final product is ferrochrome in different grain sizes. Ferrochrome Works also
Slide 19: FeCr sintering and smelting process BAT-technology
FeCr sintering and smelting process BAT-technology Preheating Grinding Filtering Sintering Pelletising Gas cleaning Smelting 19 March 2012 Tornio site and Kemi Mine
Slide 20: Steel Melting Shop – where the grade is produced
Steel Melting Shop – where the grade is produced • At Steel Melting Shop liquid ferrochrome and recycled steel are melted according to customer specified grade and cast into slabs • Slab sizes are: Length 14 m, thickness 167 – 185 mm, width 1000–1620 mm, weight 16–26 tons • Capacity 1.6 million tpa
Slide 21: Hot Rolling Mill – turning slabs into black coils
Hot Rolling Mill – turning slabs into black coils • At Hot Rolling Mill slabs are hot rolled into black coils • Capacity is 1.6 million tpa • Coil sizes: Thickness 2.5–12.7 mm, width 1000–1600 mm 9/12/2013 21
Slide 22: Cold Rolling Plant – producing finished sheet and coil
Cold Rolling Plant – producing finished sheet and coil • Black hot coils are annealed and pickled to white hot bands and further processed to cold rolled products • The capacity of the Cold Rolling Plant is 1.2 million tpa • 750 000 tpa cold rolled products • 450 000 tpa hot rolled products 9/12/201
Slide 23: Products from the RAP5-line
Products from the RAP5-line Annealing Mechanical descaling Entry Tandem mill Skin passing Exit Pickling 23 March 2012 Tornio site and Kemi Mine
Slide 24: Port of Tornio – an integral part of logistics
Port of Tornio – an integral part of logistics • The Port of Tornio is operated by Outokumpu Shipping • Exporting products into the markets and importing raw materials to Tornio Works • The icebreakers keep the sea lane open during winter • Total traffic more than 2 Mt in 2012 9/12/2013 24
Slide 25: Finishing Plant in the Netherlands – link to markets
Finishing Plant in the Netherlands – link to markets • Finishing Plant with slitting and cut to length facilities • Capacity 450 000 tpa of cold rolled and hot rolled products • Non-stop vessel connection between Terneuzen and Tornio 9/12/2013 25
Slide 26: Steps of Steel in Kemi and Tornio
Steps of Steel in Kemi and Tornio 9/12/2013 26
Slide 27: Steps of steel Tornio site and Kemi Mine
Steps of steel Tornio site and Kemi Mine 1950 Chrome ore deposit discovered in Kemi in 1959 1960 Kemi Mine and ferrochrome production begins in 1968 with a capacity of 28 000 tpa 1970 Stainless steel production starts in 1976 with a capacity of 50 000 tpa 1980 Kemi Mine expanded as the second FeCr s
Slide 28: Instructions for Visitors
Instructions for Visitors You have to be accompanied by your host Personal protective equipment must be used at all times Always follow the instructions of your host Photographing is not allowed Smoking is allowed only in special areas We operate a recording video surveillance system on the premises