Burckhardt Compression Holding Ag · SIX:BCHN
Burckhardt Compression — LDPE Webinar 2021
27 slides from Burckhardt Compression's conference presentation, Feb 4, 2021
Slide 1: Overhaul Hyper Compressor & Booster Primary (BP): From Planning to Execution
OVERHAUL HYPER COMPRESSOR & BOOSTER PRIMARY (BP) FROM PLANNING TO EXECUTION Winterthur, April 2021 Falk Jähnigen, Thiago Heinen © Copyright 2021. Burckhardt Compression AG. All rights reserved.
Slide 2: Content
Content Planning and execution of overhaul for LDPE compressors 1 x Hyper F8 1 x B/P 6B5A In service since 2002 Capacity increase in 2010 Hyper and BP, From Planning to Execution April 2021 Page 2 © Burckhardt Compression AG
Slide 3: Content
Content Planning and execution of Overhaul for LDPE compressors 1 x Hyper F8 1 x B/P 6B5A 2 3 1 4 5 Scope Detail Identification Execution Closure Definition Planning 2.5 years before overhaul Hyper and BP, From Planning to Execution April 2021 Page 3 © Burckhardt Compression AG
Slide 4: Customer Request
Customer Request Hyper F8: on-site overhaul BP: on-site overhaul Evaluate foundation Evaluate main motor Manpower: coordination, supervision and mechanics by BCAG Definition and supply of spare parts Schedule of activities, guaranteed duration Hyper and BP, From Planning to Execution A
Slide 5: Our Background and Customer Needs
Our Background and Customer Needs Modernization of plant and components Feasibility studies RCA Hyper and BP, From Planning to Execution April 2021 Page 5 © Burckhardt Compression AG
Slide 6: Our Background and Customer Needs
Our Background and Customer Needs LDPE process evaluation Other brand compressors Overhaul Reverse engineering Hyper and BP, From Planning to Execution April 2021 Page 6 © Burckhardt Compression AG
Slide 7: Scope Definition
Scope Definition Compressor mechanical inspection Frame alignment Piston rod run out Tightening anchor bolts Hyper and BP, From Planning to Execution April 2021 Page 7 © Burckhardt Compression AG
Slide 8: Scope Definition
Scope Definition Complete BP vibration check, including piping Hyper and BP, From Planning to Execution April 2021 Page 8 © Burckhardt Compression AG
Slide 9: Scope Definition
Scope Definition Complete BP vibration check, including recommendations Hyper and BP, From Planning to Execution April 2021 Page 9 © Burckhardt Compression AG
Slide 10: Scope Definition
Scope Definition Motor inspection: Life expectancy analysis by OEM Good condition for both B/P and Hyper Hyper and BP, From Planning to Execution April 2021 Page 10 © Burckhardt Compression AG
Slide 11: Scope Definition
Scope Definition Motor inspection: Life expectancy analysis Foundation consultancy Hyper and BP, From Planning to Execution April 2021 Page 11 © Burckhardt Compression AG
Slide 12: Scope Definition: Supporting Documents
Scope Definition: Supporting Documents Report of inspections, with technical recommendations Hyper and BP, From Planning to Execution April 2021 Page 12 © Burckhardt Compression AG
Slide 13: Overhaul Acquisition Plan
Overhaul Acquisition Plan Spare Parts Tools Repair – Services Center Hyper and BP, From Planning to Execution April 2021 Page 13 © Burckhardt Compression AG
Slide 14: Scope Definition: Supporting Documents
Scope Definition: Supporting Documents Proposal of interventions: schedule (± 10% accuracy) Option 1: incl. foundation repair – Complete removal of compressors Option 2: without foundation repair – Replacement and repair of capital parts Hyper and BP, From Planning to Execution April 2021 Page
Slide 15: Detailed Commercial Planning
Detailed Commercial Planning Commercial offer for overhaul execution Description of scope Matrix of responsibilities Manpower & contracting Hyper and BP, From Planning to Execution April 2021 Page 15 © Burckhardt Compression AG
Slide 16: BC Strategy
BC Strategy Planning and execution of TAM for LDPE compressors 1 x Hyper F8 1 x B/P 6B5A 1 2 3 4 5 Customer Scope Detail Execution Closure Request Definition Planning 1 year before overhaul Hyper and BP, From Planning to Execution April 2021 Page 16 © Burckhardt Compression AG
Slide 17: Execution of Technical Planning
Execution of Technical Planning Preparation Checks & Measurements Compressor Maintenance Service on Accessories & Foundation Startup of Compressor Manpower Requirements Hyper and BP, From Planning to Execution April 2021 Page 17 © Burckhardt Compression AG
Slide 18: Preparation
Preparation Small team one week in advance of stop – 1 Site manager BCAG – 1 Shift leader Hyper - Day shift BCAG – Burckhardt Compression Admin – Customer (Team) Safety training & medical check (Corona) Preparing of job site Our first site visit and observations – Hyper cylinder lubrication un
Slide 19: Checks and Measurements
Checks and Measurements Start of the overhaul First site visit of complete workforce – 1x Site manager BCAG – 2x Teams BP (Day / Night) BCAG – 2x Teams Hyper (Day / Night) BCAG – 1x Mechanic per team from customer Checks and measurements according to planning Hyper and BP, From Planning to Execu
Slide 20: Compressor Maintenance
Compressor Maintenance The execution Maintenance according to planning Not planned work on Hyper (additional) – Cylinder lubrication Hyper complete overhaul with customer mechanics Supervision support by BCAG – Removing of complete cylinders 3 & 8 due to damaged elastic rods coupling surfaces
Slide 21: Service on Foundation & Accessories
Service on Foundation & Accessories Alignment of crankcase Checking of motor bearings (with ABB under BC scope) Overhaul of oils skids & cleaning of gas and oil piping (by customer) Not planned work on Hyper (additional) – BC Support on gas piping installation – BC Support on flushing of oil
Slide 22: Controlling during the Overhaul
Controlling during the Overhaul Progress – Daily reporting to customer Hyper and BP, From Planning to Execution April 2021 Page 22 © Burckhardt Compression AG
Slide 23: Startup of the Compressor
Startup of the Compressor Start of lubrication systems Restart of compressor/plant under BC presence (only small start up team) Two BCA supervisor present during operation (two days) Hyper and BP, From Planning to Execution April 2021 Page 23 © Burckhardt Compression AG
Slide 24: Closure
Closure Project work reports Meeting with customer Lessons learned Opportunities for next TAM Future projects 1 2 3 4 5 Customer Scope Detail Execution Closure Request Definition Planning Hyper and BP, From Planning to Execution April 2021 Page 24 © Burckhardt Compression AG
Slide 25: Conclusion
Conclusion Benefits for our customer Strong technical background Decision process is supported by concrete data Planned and delivered in time – Documentation is revised by experienced engineers, 4-hands principle – External specialists under request Flexibility and customization BCAG sin
Slide 26: Speakers
Speaker 1: Falk Jähnigen, Burckhardt Compression Speaker 2: Thiago Heinen, Burckhardt Compression
Slide 27: Compressors for a Lifetime
&, Burckhardt y Compression Compressors for a Lifetime”